EPDM gasket with PTFE | EUROSEAL® Chemseal

EPDM and PTFE gasket

  • High chemical resistance.
  • Maximum tightness with low clamping loads.
  • UV resistant.
  • Flexibility ensured by EPDM.
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EUROSEAL® CHEMSEAL is an EPDM gasket with a PTFE envelope, consisting of an elastomeric EPDM core enclosed in PTFE, designed to ensure high chemical resistance, excellent elasticity, and reliable sealing even on delicate or non-metallic flanges.

The two polymers are bonded through an exclusive process that ensures adhesion between EPDM and PTFE, eliminating the typical issues of envelope gaskets, such as the risk of slippage or inversion of the lining.

The special gasket geometry reduces the contact area between the gasket and the flanges, allowing sealing to be achieved with significantly lower bolt load, up to 75% less compared to traditional PTFE solutions.

What is EUROSEAL CHEMSEAL

EUROSEAL® CHEMSEAL is an EPDM gasket with PTFE envelope designed to combine in a single solution:

  • the elasticity and recovery capability of the elastomer
  • the chemical resistance and inertness of PTFE

This configuration provides a reliable sealing solution even in critical conditions, where a gasket made of pure PTFE would be less effective in terms of elasticity.

How the EPDM + PTFE structure works

The working principle is based on the separation of material functions:

  • Inner EPDM: Provides elasticity, compressibility, and recovery after tightening
  • Outer PTFE: Protects the gasket from chemical attack and forms the sealing surface

Thanks to this configuration, the elastomer never comes into direct contact with the process fluid, increasing gasket lifetime and reducing degradation phenomena.

Technical advantages of CHEMSEAL gasket

High chemical resistance
The PTFE envelope makes this EPDM gasket suitable for aggressive fluids and chemically severe environments, ensuring long-term stability.

Reduced bolt load requirements
The gasket geometry significantly reduces the required tightening torque, a key feature for applications on non-metallic or sensitive flanges.

Reusability
Thanks to the permanent elasticity of EPDM, CHEMSEAL can be reused, reducing maintenance costs and downtime.

Improved safety on delicate flanges
Lower loads and uniform pressure distribution enhance operational safety, minimizing the risk of flange damage when using an EPDM gasket with PTFE envelope.

Datasheet

Datasheet download

Applications

  • Chemical-Pharmaceutical industries.
  • Thermoelectrical power plants.
  • Steel industries.
  • Food industries.

Certifications

  • VDI 2440, ASME SECT.V ART.10 APP. IX: Fugitive emission test
  • 5.2.6.3, VDI 2440 Point 3.3.1.4: TA LUFT Certificate TA Luft Point

FAQ

What is an EPDM gasket with PTFE envelope used for?

It is used to combine the elasticity of EPDM with the chemical resistance of PTFE, providing reliable sealing even on non-metallic or delicate flanges.

Is it reusable?

Yes. General Packing technical documentation highlights that EUROSEAL® CHEMSEAL is reusable thanks to its permanent elasticity.

On which flanges is it recommended?

It is particularly suitable for glass-lined, plastic, fiberglass, and other non-metallic flanges.

Why does it require lower bolt load?

Because its geometry reduces the contact surface between the gasket and the flanges, improving load concentration and lowering the force required to achieve sealing.

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